AR60MAN.doc or AR60MAN.htm revised 6-18-05:
Underwater Acoustic Release System
Acoustic Release Model AR-60-E (erosion) and AR-60-M (motor)
(underwater release units)
Acoustic Release Interrogator Model ARI-60
(topside command unit)
Sub Sea Sonics, San Diego, CA
(619) 286-7546 (www.subseasonics.com)
OVERVIEW:
This
underwater acoustic release system permits the underwater release of an
instrument package, a float, a rubber-cord tensioned line that when released
performs a desired action, etc. The acoustic release interrogator sends the
acoustic command to the underwater acoustic release. Additional features
include commands to make the release unit become a pinger to acknowledge
operation or permit tracking, a transponder to permit range display, and a battery
report that tests the battery under load and reports its condition via a ping
rate. Additional commands are available
to use in system checkout.
Each
underwater release has a specific four digit unit identification number
assigned to it by Sub Sea Sonics. To send an action command to the underwater
release this identification number is selected using the interrogator keys
while viewing it on a two line by 16 character each line LCD display. Second,
the specific action command is selected using the keys and LCD display. Third,
both are transmitted to the underwater release unit.
The
interrogator comes with a transducer on a cable that is placed in the water for
use. The interrogator must be connected to a 12 VDC battery such as a gel-cell
or lead acid battery to supply 5 amps during transmit.
DEPLOYMENT OF A RELEASE UNIT:
A. Installation of batteries inside a release
unit:
2.
Check or Install an
18 volt battery pack such as the BH-60L (normally supplied). It must have the
red wire to positive and black wire to negative. With the BH-60L battery holder
it must have all 12 cells installed with the correct orientation. (Inadvertent
backward installation of one or more cells will result in rapid discharge of
those cells through an adjacent diode and resistor causing the diode and
resistor to get hot. These diodes exists as a reliability feature to permit
continued operation should any one, two, or three of the individual cells go
bad or fail to make contact. Be certain that each battery is inserted
correctly. If desired the total battery pack voltage can be checked with
a voltmeter. Reposition the Velcro as snug as possible as extra insurance
that the batteries will stay in their respective holders.
B. Installing a new erosion release link:
C. Verify that the release unit is operating:
D. Final deployment:
TRANSMITTING COMMANDS:
Hookup of the
acoustic release interrogator (command unit):
Supply
12 VDC from a gel-cell battery or equivalent (needs 12 VDC at 5 amps for
transmit, but only 13 ma when not transmitting). Connect the transducer to the
interrogator and place the transducer in the ocean or near the release unit if
in air. If testing is done in air the range readings will be 5 times greater
then the indicated range and occasionally poor results may occur. If poor
results are observed then try moving the transducers relative position
slightly. Ranges up to 20 feet in air are typical.
Operation of the
interrogator:
Use
the Stop (S) key to break out of the initial power up banner and get to the
main menu. Use the Next (N) key to move to the next item on the menu and the
Accept (A) key to accept an item from the menu. Likewise for the Select Action
sub menu. First, select the underwater unit identification number using the
Select unit Id menu item. Second, select the action desired using the Select
Action menu item. Third, Transmit the command using the Transmit once or
Transmit loop menu item. Transmit once sends the command just once and then
automatically switches over to the receive mode or the range display mode if
appropriate. Transmit loop sends the command repeatedly without the switchover.
Transmit loop should only have to be used if acoustic transmission conditions
are marginal for some reason and if so will save operator time.
An example of sending
the command ‘Release with Range’:
Supply
12 VDC to the interrogator. Hold S for main menu. Press N once to get to Select
Unit Id. Press A to be able to select the unit identification number desired.
Use the I or D keys to set the unit Identification number. Once set use the A
key to accept the one selected. The LCD display will flash the selected unit
identification number and return to the main menu. Use the N key twice to
advance to Select Action. Use the A key to accept the selection action sub
menu. Use the N key repeatedly to get to ‘Release w Range’. Use the A key to
accept this action. Display will flash the action accepted and return to the
main menu. Use the N key three times to advance to Transmit Once. Use the A key
to accept and perform this activity. Since releasing is a non-reversible
activity you will be asked to verify that you want to perform a release with
the choice of S for stop or R for release. Press R. The unit will display
TRANSMITTING…, etc. as the transmission of the 2.5 second steady
synchronization/wake-up pulse followed by seven 20 ms precisely timed pulses
occurs. The command will have been completed when the LCD displays END XMIT
CYCLE. In this case of ‘Release w Range’ it will automatically switch over to
the ranging mode to interrogate and display the range.
All
of the other command setups and transmissions are similar to this one.
Action = Pinger:
Sending
this action command causes the release unit to behave like a pinger for 60
seconds until it times out. While acting as a pinger it emits a single 20 ms
ping once per second (1.00 sec +/- 2%). These pings can be picked up on a
pinger receiver or by the interrogator set for Receive Pings. If a pinger
receiver with tracking antenna is available the direction to the release unit
can be obtained.
Action = Range
Enable:
Sending
this action command causes the release unit to behave like a transponder for 60
seconds until it times out. While acting as a transponder it listens on frequency
FM for a pulse, delays 40 ms, and then replies on frequency FR with a return
pulse. [After this action command is sent the interrogator must be put into
Range Display mode. If Transmit Once was used it automatically switches to this
mode. If Transmit Loop was used then Transmit Loop must be stopped with the
Stop (S) key and then the Next (N) key be pressed to reach Range Display then
the Accept (A) key pressed.] With the interrogator in Range Display mode the
range is displayed in feet from 0 to 10,000 feet. If no signal is received it
displays ‘No reply signal’. Remember that the transponder action by the release
unit times out 60 seconds after it received the Range Enable command.
Accordingly, if additional ranging is desired the command must be repeated.
Action = Battery
Report:
Sending
this action command causes the release to put a 60 ohm (about 240 ma) load on
the battery for 2 seconds. Just before the end of the 2 seconds the battery
voltage is compared with voltage references to determine whether the battery is
High, Medium, or Low. This information is then sent to the surface via the time
spacing between pings. This can be timed with a stop watch by listening to a
pinger receiver or observing the signals received by the interrogator. The
following table gives the battery voltage for the three different ping
spacings:
|
Ping Spacing |
Battery State |
AR-60-E (12 size AA cells) |
|
2.00 sec |
High Battery |
> 1.3 volts/cell (> 15.6 volt total) |
|
3.00 sec |
Medium Battery |
1.1 to 1.3 volts/cell (13.2 v to 15.6 v total) |
|
4.00 sec |
Low Battery |
< 1.1 volts/cell (< 13.2 volt total) |
(Note: On units sold prior to 7-1-02 the trip voltages were 1.1 and 0.9 instead of the above 1.3 and 1.1. )
Release unit time-out
times:
The
following time-outs are used to free the release unit for another command:
Pinger
Action = 60 sec (one ping per sec).
Battery Report = 30 pings (60 sec on high battery). Range Enable = 60 sec. Fast Ping Check = 2 sec. Brief Erosion = 10 sec. Release with range = 15 min. Release with ping = 15 min.
STORAGE:
Keep
a new or used erosion link installed on each release unit when storing to keep
dirt and water out of the replaceable link cavity. Store out of direct
sunlight. For electronic "burn-in", in attempt to cause any unknown
marginal semiconductors to fail while not deployed, keep the unit on. Do this
by using a wire across the water contacts (acorn nuts). This keeps the unit in
receive mode where it draws about 180 micro Amperes (consuming alkaline
batteries in about 12 months). However, if it is desired to not drain the
batteries then keep the unit off by having no wire and washing any salt off the
area near the water contacts and keeping this area dry and free of anything
with a conductivity that is greater than a what a 10 meg ohm resistor would be.
SAFETY WARNINGS:
Use extreme caution when removing
release links since a leak could have created compressed air in the link cavity
which could shoot the link out when the ‘L’ shaped securing pin is removed.
Remove the housing end plug with
extreme caution for the same reason.
Do not touch the transducer while
transmitting otherwise the sustained 2.5 second part of the transmission may
overheat body tissues or cause other harm.
MISCELLANEOUS INFORMATION:
BUBBLES
OFF OF THE "COIL" WATER CONTACT:
The
stainless steel coil at the link end is the negative contact for the erosion
process. During release erosion there will be bubbles coming off of it. A
deposit forms on it which can be left there or occasionally brushed off.
EROSION
TIME VS. WATER TEMPERATURE:
Lab
tests indicate that the full time for release erosion increases 80% as the
water temperature is lowered from 70 deg F (21 deg C) to 28 deg F (-2 deg C).
EROSION
TIME VS. BATTERY VOLTAGE:
Lab
tests indicate that the erosion time increases about 75% as the battery voltage
decreases from 18 volts to 12 volts. The erosion time increases about 200% (3x)
as the battery voltage drops from 12 volts to 6 volts.
ACCIDENTAL
LINK COATING INHIBITING EROSION:
Neither
oil nor silicon spray applied as thick as possible right on the link erosion
points inhibit erosion. Both seem to disappear even when very gently submerged
into still water. However, if the contacts are covered with a thick covering of
grease this will prevent erosion if the covering is 100%. Tests show that a 90%
covering only doubles the erosion time so some accidentally deposited grease is
very unlikely to cause a problem.
LINK
CAVITY LEAK:
Should
the link cavity happen to leak this will not prevent a release. The majority of
the electric current will still flow to the intended erosion points. However,
should the cavity be found to be full of water (and possibly air pressure; see
SAFETY WARNINGS herein) inspect the tinned braided wire inside the cavity for
adequate integrity for future use.
VERY
LOW RELEASE BATTERIES:
If
the release unit battery voltage drops below 5.5 VDC due to unintended weak
batteries a special supervisory circuit resets the micro controller which shuts
off the current action (such as release with range) and the unit returns to
listen mode. If this should happen the pinging will stop and the topside unit
can be used to interrogate the state of the battery, wait for the batteries to
recoup a bit, or try again. If trying again is selected consider sending a less
current using command such as the Brief Erosion one. If it is sent with
Transmit Loop it will turn the erosion on for 10 seconds once every other
transmission cycle (about 10 seconds out of every 25 seconds) thereby reducing
the average load on the batteries. But this is only a last resort and will not
be necessary if adequate batteries are used.
THEORY OF
OPERATION:
RECEIVERS:
Both the release unit receiver and the interrogator receiver
utilize a low noise wide band first stage directly driving a classic over
coupled L/C double tuned circuit. This directly connected combination amplifies
in-band signals about 60 dB but out-of-band signals very little. This
combination operating at a low signal level acts to prevent saturation of the
receiver by strong out-of-band signals. The double tuned circuit is followed by
about 30 dB of gain driving a single tuned circuit. This is followed by another
30 dB of gain from an amplifier circuit with symmetrical limiting. The
symmetrical limiting is important for supplying consistent signals to the
following three detector circuits. Each detector circuit is made with an L/C
tuned circuit and provides a dc level output proportional to the energy in its
frequency band. The energy in the two outer bands is combined and is
continuously compared with the energy in the center band using the detector dc
levels and a comparator. When the energy in the center band exceeds the energy
in the outer bands for 8 milliseconds an output line changes state indicating
the presence of a signal. This circuit has excellent sensitivity, excellent
rejection of strong out-of-band signals, operates correctly at all signal
levels and draws only about 2 milliamps when on.
RELEASE UNIT LISTENING MODE:
During normal deployment the release unit spends most of its
time listening for an on-frequency signal. To keep the total battery current
low (less than 200 micro amps) the receiver is turned on only once every 1.15
seconds (+/- 30%) to listen for a signal in the center frequency band (FM).
This only takes 20 ms and If none is heard (usually the case) the receiver is
shut off and the micro controller goes to sleep. This cycle keeps repeating
until a signal in the center frequency band is detected and lasts longer than 8
ms. When this happens the receiver stays on and checks to see that the signal
stays on longer than 80 % of the time for the next full second. It then checks
for the signal absent for at least 300 ms. It then changes to pulse timing mode
and times the six times formed by a total of seven 20 ms pulses. (A suppression
frequency is transmitted before each pulse to suppress any on frequency
interference such as echoes, biological interference, or man made signals. This
combined with long times between pulses prevents interference from echoes.)
Each of these 6 times is converted into an octal digit for a total of 18 bits.
The first 12 bits contain the unit identification number. The next 3 bits tell
the action requested. The last 3 bits are a parity check. As the times are
received they are checked against the unit identification number for that unit.
If any one of them are wrong the unit immediately goes back to listening mode.
Here it will not respond to the additional 20 ms pulses.
RELEASE UNIT RELEASE MODE:
When the release command is received the micro controller puts
a line high for the release for the duration of the release mode time-out time
(e.g. 15 min). During this time the full battery voltage (minus a diode drop
and a sense resistor drop) is applied to the link (+) relative to the
"coil" (-) water contacts. The current flow is approximately one Amp
for a LKH-162 link with its four 0.035 inch diameter by 0.1 inch long exposed
points. A current limiting circuit limits the current to approximately 1400 mA
and a thermal shutdown circuit will temporarily shut down all current flow if
the temperature of the TO-220 pass P-Channel FET exceeds approximately 85
degree Centigrade. A short across the link to "coil" will not damage
the release unit. The thermal shutdown will keep recycling and continue to
supply current should the erosion current be inordinately high. (This assumes
that the battery voltage doesn’t drop below 6 volts at which time a friendly
reset of the micro controller would occur and a new command would have to be
sent to restart the erosion).
NOTES REGARDING THE CHECKOUT OF AN AR-60 RELEASE UNIT:
Unit Identification Number: Each underwater release unit has
a specific "unit identification number" or unit Id assigned to it.
This number is between 0 and 4094 in decimal and is 12 bits in binary. This
number can be retrieved from a release unit by turning it on and observing the
flashes on its outside LED. Single flashes indicate bit one and double flashes
indicate bit 0. There is a spacing of about 1.2 second between each single or
double flash. To observe this remove the unit from the water (or remove the
short across the two acorn nut water contacts). Wait for up to 13 sec for the
unit to check to see if it is still in water and if not to shut itself off. (If
unit was in the process of releasing then the wait for the out-of-water check
requires up to 60 seconds). Next, with a helper at hand, make contact across
the water switch terminals until the unit starts flashing. Write down the flash
counts (ex. 11 11 11 1 11 1 11 11 11 1 11 1). Convert these to decimal (ex.
0133). This is the unit identification number which must be used with the
topside command unit (acoustic release interrogator) to effect any of the
actions that the release unit will perform. This number can more easily be
obtained by reading the number marked or tagged on the outside of the release
unit if one has been placed there. Note that the unit Id goes with the
electronics inside and not the housing tube or end plug should parts ever be
swapped. Unit Identification Numbers are assigned by Sub Sea Sonics. This
eliminates unit identification switches with their possibility of switch
contact failure.
Listening Mode Of Release: When the release unit is turned
on (submerged or a wire placed across the two acorn nut contacts on the plug
end) it first sends out its binary unit id by flashing the outside LED and then
goes into its listening mode. In listening mode it wakes up from sleep every
1.15 second +/- 30% and checks for any signal on frequency FM (35714 Hz +/-
3%). If it does not hear one it goes back to sleep. This listening mode can be
confirmed by observing LED42 flash inside the unit or by observing the outside
led on the hydrophone end plug flash one tenth as often which is every 11.5 sec
+/- 30%.
Actions By Release: When a command is sent by the Acoustic
Release Interrogator, the release will ping or flash the LED in response. First
it will flash with very faint flashes every time a 3 bit symbol is received and
confirmed correct for that specific release unit. There are 6 of these symbols.
Next it will ping and/or flash with normal brightness to indicate which command
it received as per the following:
|
One ping/flash every 1.00 sec (60 sec total) => Pinger Action. |
|
One ping/flash every 2.00 sec (30 total) => Battery High. |
|
One ping/flash every 3.00 sec (30 total) => Battery Medium. |
|
One ping/flash every 4.00 sec (30 total) => Battery Low. |
|
20 very fast ping/flashes => Fast Pinger Check (2 sec). |
|
100 very fast ping/flashes => Brief Erosion Check (10 sec). |
|
One ping/flash every 1.50 sec (for 15 minutes) => release with ping. |
These actions can only be interrupted by removing from water
or removing the jumper wire across the water contacts. This must be followed by
waiting for the unit to check the water contacts. This occurs every 11.5 sec
+/- 30% for all but the 15 minute releases which require 60 seconds between
checks. [The reason for these long wait times till off is to reduce water
contact erosion by stopping all current flow until specific check times. These
check times last about 0.5 seconds.] Interrupting a release 15 minute action
before it times out can save a lot of time in system checkout.
ACOUSTIC RELEASE SYSTEM SPECIFICATIONS:
AR-60-E:
Acoustic
release using fast electrolytic erosion of stainless steel for the release.
Multi-path
interference resistant by use of:
·
Single frequency sent at any one time.
·
Pulses spaced at least 1.0 seconds to permit echo die out
before the next pulse.
·
Suppression frequency spectrum transmitted to block echoes,
noise, and interference.
·
Long pulses used (20 ms or greater) for ample energy
integration time.
Reception
frequency bands (one detector for each of the three):
Main
signal band 35714 Hz +/- 3% (center 1/28 us) FM.
Lower
inhibit band 33333 Hz +/- 3% (lower 1/30 us) FS.
Upper
inhibit band 38462 Hz +/- 3% (upper 1/26 us) FR.
Reception
sensitivity: 0.5 micro volt rms with a 3000 ohm driving impedance for a logic
level solid transition. (-37 dB relative to one micro bar.)
Reply
frequency for pinging mode, transponder mode, and all other replies:
Single
reply frequency 38462 Hz +/- 1% (FR).
Acoustic
output: 1 watt (171.5 dB relative to 1 micro Pascal at 1 meter).
Command
reception: Seven pulses accurately time spaced preceded by a
wake-up/synchronization 2.5 sec steady signal all on frequency FM and each
pulse preceded by suppression frequency FS.
1000
ft max. rated depth (1500+ ft design)
260
lb. max. rated release load capability limited further by the specific release
link used.
Housing
made from 2 inch nominal schedule 80 PVC pipe (2.375 inch OD).
Total
length 31 inches. Weight 4.4 pounds in air; near neutral in water.
Accepts
link LKH-162 (160 lb) or link LKH-262 (260 lb).
Powered
by 12 cell size AA internal battery pack alkaline or Eveready L91 lithium
1.7v/cell AA size.
Battery
current average in listening mode is 180 micro amps typical, 200 micro amps
maximum.
Battery
life using a single string of AA alkaline cells is 6 months. Using L91 lithium batteries the life is 2 to
3 times this. (Assumes 50% for
listening and 50% for five 200 mA-hr LKH-162 releases).
Operates
down to 6 VDC with a friendly reset if battery goes below this. (But don’t let batteries get this low).
Accepts
BH-60L battery holder for 12 alkaline or lithium ‘AA’ cells. Features a diode across each cell to permit
continued operation should 1, 2, 3, or even 4 cells fail or fail to make
contact.
Unit
is reverse battery protected via a series diode.
Unit
output is short circuit proof via thermal shutdown and automatic retry.
All
unit external contacts are electrostatic discharge resistant and have passed a
test during design checkout of 30 kV from a 25 pF capacitor..
AR-60-M:
(In development – not available at this time – estimated initial price $2370)
Acoustic
release with same acoustics signals and coding scheme as used on the AR-60-E
above. Unit uses a 500 oz-in electric gear motor to effect the release. The
motor turns a shaft having one O-ring seal that unscrews a special nut which is
secured to the released line (a worm drive like action driving off the release
special nut).
1000
ft max. rated depth (1500+ ft design)
260
lb. max. rated release load capability (300+ lb. design)
This
release, AR-60-M will work in fresh water whereas the erosion link type,
AR-60-E will not. This release will work in contaminated water with extremely
rapid bio-fouling whereas the erosion link type if completely covered probably
will still work but conceivably might not. Housing made from 2 inch nominal
schedule 80 PVC pipe. Length approximately 35 inches.
ARI-60:
Acoustic
release interrogator (for use with AR-60-E or AR-60-M).
Command
transmission: Seven pulses accurately time spaced preceded by a
wake-up/synchronization 2.5 sec steady signal all on frequency FM and each
pulse preceded by suppression frequency FS.
35714
Hz +/- 0.1% 20 ms pulse used as the main frequency, FM.
33333
Hz +/- 0.1% 20 ms rapid pulse used to generate the suppress frequency spectrum,
FS.
Acoustic
output: 10 watt (181.5 dB relative to 1 micro Pascal at 1 meter).
Reception
frequency bands (one detector for each of the three):
Reply
signal band 38462 Hz +/- 3% (center 1/26 us) FR.
Lower
inhibit band 35714 Hz +/- 3% (lower 1/28 us) FM.
Upper
inhibit band 41667 Hz +/- 3% (upper 1/24 us) FI.
Reception
sensitivity: 0.5 micro volt rms with a 3000 ohm driving impedance for a logic level
solid transition. (-37 dB relative to one micro bar.)
Requires
12 volt 5 amp DC supply (user supplied).
Unit
identification number selected using Increase/Decrease keys.
Action
selected using Next/Accept keys with an LCD display.
Transmit
command selected from Menu using Next/Accept keys.
TD-60:
Transducer
for the ARI-60 interrogator. Made from a piezoelectric cylinder 1.0 inch OD by
0.5 inch high by 0.115 inch thick walls. Full electrostatic shield. Normally
supplied on a 50 foot cable with a BNC connector. It can be modeled with a 4.7
nF capacitor and a 3000 ohm resistor in parallel. Its in circuit electrical ‘Q’
is about four making the tuning of the resonant transformer that drives it not
critical.
BH-60L:
Battery
pack for AR-60-E erosion release. Uses nylon battery holders with a 2 amp
diode wired across each 'AA' battery to
permit continued battery pack function in the event of a one, two, three, or
even four cell or cell contact failure. Holds 12 ‘AA’ size cells. Either alkaline or lithium (Eveready L91)
cells can be used. Note that if the
user happens to insert any one cell backwards the respective diode (plus a
resistor in series with it) will get hot and the backwards battery will
discharge fast. So be extra careful to
insert each battery cell with the correct polarity and optionally cautiously
feel each diode on the BH-60L to insure that none of the cells were inserted
backwards.
LKH-162:
Release
link for AR-60-E. One use only. Load rated at 160 lb. on-axis load. Design load
300+ lb. on-axis. Eroding strength members are four pieces of 0.035 inch
diameter stainless steel 316L wire configured as two loops of wire. Measured
erosion time 6 minutes at 1000 foot depth.
LKH-262:
Release
link for AR-60-E. One use only. Load rated at 200 lb. on-axis load. Design load
300+ lb. on-axis. Eroding strength members are four pieces of 0.045 inch
diameter stainless steel 316L wire configured as two loops of wire. Estimated
erosion time is 12 minutes at 1000 foot depth.
Note: If erosion happens to take
longer then 15 minutes it may be necessary to send the release command a second
time to finish the erosion. (The AR-60-E applies the erosion voltage for
exactly 15 minutes upon receipt of the release command).